Paper Bubble Mailers

A plastic free and naturally biodegradable protective mailer. The unique embossed kraft paper lining provides light cushioning and structure for items that need light protection in transit.

paper bubble mailer
Recycled Content

Recycled Content

Fibers made with 50% recycled content. May also include additives, adhesives, and ink.

Plastic-Free

Plastic-Free

The materials used to construct the mailer do not contain synthetic polymers.

Curbside Recyclable

Curbside Recyclable

Commonly accepted in most curbside recycling programs across the US.

Made in USA

Made in USA

Utilizes local recycled inputs, transparent supply chain, lower transportation footprint.

Custom Paper Bubble Mailers

Create an exceptional customer experience with custom paper bubble mailers. Add your branding starting at just 500 units. Printed with HydroSoy or Algae Ink™, our paper bubble mailers can be branded on two sides in one color.

Read Artwork Guidelines

Do you ship 1,000+ orders per week? Work with us on unique projects, including expanded branding capabilities, additional sizes, and full-coverage printing.

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BUY MORE, SAVE MORE
2-4 Units
= 2% Savings
5-9 Units
= 5% Savings
10-14 Units
= 10% Savings
15+ Units
= 15% Savings
Specifications
Material Natural kraft paper
Recycled Content 50% recycled kraft paper fiber (100% recycled in outer layer, 0% recycled in inner layer)
Thickness The height of the embossed paper on each side is 0.09"
The mailer itself is 0.2" thick
Material Features Tamper-evident

Inner padding is constructed of a kraft paper material that is embossed to mimic BUBBLE WRAP® brand cushioning.
Functionality Self-seal adhesive closure
End-of-Life Curbside recyclable with paper
Naturally biodegradable
Origin Made in the USA
Mailer Color Natural kraft
Print Color Pantone Color Matching System (PMS)
Ink Type HydroSoy Ink or Black Algae Ink
Print Process Flexographic
Print Option Post-production: 2-sided, 1-color
Frequently Asked Questions

What are the sizes, dimensions, and weights of EcoEnclose Paper Bubble Mailers?

Product Table
SKU Product Description External Dimensions Internal Dimensions Bag Weight (lbs) Bag Weight (oz) Parcel Dims (in) Parcel Weight (lbs) Parcel Weight (oz)
PBB-6x9-25 6x9 Bundle of 25 6x9 5.875x8.75 0.04375 0.7 7x10.5x3.5 1.10 17.6
PBB-6x9-400 6x9 Case of 400 6x9 5.875x8.75 0.04375 0.7 13x21x14.5 18.5 296
PBB-8.5x11-25 8.5x11 Bundle of 25 8.5x11 8.375x10.75 0.06875 1.1 9.5x12.5x4.5 1.7 27.2
PBB-8.5x11-200 8.5x11 Case of 200 8.5x11 8.375x10.75 0.06875 1.1 13x20x13 14.3 228.8
PBB-10.5x15-25 10.5x15 Bundle of 25 10.5x16 10.375x14.75 0.1125 1.8 11.1x16.5x4.5 2.8 44.8
PBB-10.5x15-140 10.5x15 Case of 140 10.5x16 10.375x14.75 0.1125 1.8 10.2x24x17 16.7 267.2

How do I choose between the Paper Bubble Mailer and the Paper Padded Mailer?

If your product requires a lot of protection, the heavier-duty Paper Padded Mailer is the best cushioned paper mailer on the market. However, if you only need light cushioning or structure to your mailer, the Paper Bubble Mailer may be a better fit. It is also around 15% lower cost than the Paper Padded Mailer.
Comparison Table

What is the difference between Padded Mailers and Paper Bubble Mailers?

paper bubble mailer

Padded Mailers
paper padded mailer

Paper Bubble Mailer
Cushioning type Upcycled newspaper is macerated and sandwiched between recycled kraft paper A kraft paper material that mimics bubble wrap cushioning.
Cushioning / protection level High - Provides robust cushioning. Low - Provides light cushioning and some structure to the mailer.
Recycled Content 100% recycled 50% recycled
Relative Carbon Footprint 0.4 lbs of CO2 equivalent 0.02 lbs of CO2 equivalent
Relative Cost (Per Unit) 15% higher cost than Paper Bubble Mailers 15% less cost than Paper Padded Mailers


Read our Guide to Protective Mailers for a more detailed approach on how to choose which protective mailer is right for you. We also highly recommend ordering free samples so you can test these options to ensure it meets your unique requirements.

What is the Paper Bubble Mailer padding made from?

These Paper Bubble Mailers contain an inner paper layer constructed of kraft paper that is embossed to mimic BUBBLE WRAP® brand cushioning. This layer provides lightweight cushioning for the product inside. Unlike many protective mailers on the market that contain plastic, the Paper Bubble Mailer is plastic-free and, therefore, curbside recyclable in many areas.

Is this Paper Bubble Mailer plastic-free?

Yes - This paper is plastic-free which deems it curbside recyclable.

EcoEnclose defines an option as “plastic-free” if the materials used to construct the packaging itself do not contain any synthetic polymers (regardless of the raw materials used to derive those synthetic polymers). Note that with this definition, packaging can be plastic-free and still contain synthetics and polymers in small components - acrylic or hot melt adhesives (the glue that holds products together), silicone seal strips (that close and seal mailers), and tear strips.

How does the Paper Bubble Mailer and Paper Padded Mailer compare to other cushioned mailers on the market?

There are quite a few virgin paper cushioned mailers on the market with different padded interiors such as honeycomb cushioning, fluted cushioning, and the common kraft exterior with plastic bubble interior cushioning.

EcoEnclose's focus is on building for circularity. This means that we make packaging from recycled content and that same packaging gets recycled again. When virgin paper is utilized, we prioritize FSC certification (and at a very minimum, ensuring no risk to ancient or endangered forests). Many mailers do not pass that test.

We have chosen the Paper Padded Mailer because it is made of 100% recycled content (with 20% PCW). The Paper Bubble Mailer is not as strong and is made of 50% recycled, 50% virgin paper. Both options are 100% paper, and are designed to be curbside recyclable.