Retailer Guide | Costco
GUIDE TO COSTCO'S PACKAGING AND SUSTAINABILITY REQUIREMENTS
Costco Wholesale’s unique member warehouse club model attracts customers in hundreds of stores across fourteen countries. Costco has high standards for its suppliers and is increasingly focused on sustainability.
Our guide is here to help set your brand up for success when working with Costco. In this guide, you’ll find an overview of Costco’s sustainable packaging requirements, overall impact goals, inspiration for updating your packaging, and more.
For individual guidance about creating sustainable packaging that stands out at Costco, contact us, and we’ll be happy to help.
Table of Contents
Costco's Sustainability Goals
Costco is working to reduce packaging and food waste, improve energy efficiency, and engage its suppliers in sustainability efforts. One element of their overall impact goals is to improve the sustainability of packaging sold in Costco stores.
Costco’s Six Rights of Sustainable Packaging are:
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The Right Reduction
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The Right Amount of Post-Consumer Recycled Content
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The Right Fiber: Tree-Free or Certified Forest Content
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The Right Recyclable Packaging
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The Right Certified Compostable Packaging
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The Right Labeling
As Costco continues prioritizing suppliers working toward sustainability, your brand can stand out by implementing these standards in your packaging.
How EcoEnclose Helps Brands Working With Costco
EcoEnclose is well-positioned to help brands assess and update their packaging to meet Costco’s vendor requirements and sustainability goals. Reach out to us if you’d like support to:
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Using Efficient Packaging Design
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Choosing Tree-Free or Sustainable Fibers
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Maximizing Recycled and Recyclable Content
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Designing Bulk Packaging
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Implementing How2Recycle® Labeling
About Costco
Costco Wholesale is an established global retailer that uses a members-only warehouse club model to attract customers. The company currently operates nearly 900 stores in 14 countries.
Stores often feature regional products, particularly in international locations. Other staple brands, such as Costco’s owned “Kirkland Signature” line, can be found in all locations.
Costco warehouses carry a wide variety of products across a range of categories, including:
- Fresh groceries
- Packaged food
- Supplements
- Beauty products
- Pet products
- Home goods
- Apparel
- Automotive supplies
- And more
Costco often sells products in bulk quantities or larger packaging sizes than conventional grocery stores and uses free samples and in-store demonstrations to encourage customers to try new products.
Selling products at Costco can give your brand a channel to reach customers across the United States and worldwide. If you are working with Costco or aiming to do so, keep reading for tips on designing packaging that can help you land the deal and elevate your shelf presence and promotion with the retailer.
Deeper Dive: Costco’s Sustainability Goals and Commitments
Costco’s sustainability goals reflect its commitment to “doing their part to avoid catastrophic climate change in partnership with their global stakeholders.”
In addition to climate-related goals, Costco is also working to improve its impact in areas like:
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Diversity and inclusion in the workplace
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Responsible governance and reporting
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Higher animal welfare standards
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Ethical sourcing practices
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Community engagement
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Lower-waste building practices
Costco’s Climate Action Plan includes efforts across the company. Their three guiding principles are:
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For Costco to thrive, the world must thrive — we are committed to doing our part.
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We focus on issues related to our business and where we can contribute to real, results-driven positive impact.
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We do not have all the answers; we learn as we go and seek continuous improvement.
Costco first released its Sustainability Commitment in 2018, with updated versions over the next six years. Their 2023 Sustainability Commitment represents the company’s current goals and vision.
Summary of Costco's Sustainability Goals
- Reduce CO2e cumulative emissions by 39% for Scope 1 & 2 by 2030
- Achieve 80% clean energy use in their warehouses by 2030
- Accelerate the replacement of in-store lighting with more efficient LED lighting
- Convert all depot yard trucks from diesel models to alternative fuel models by 2035
- Source products with high sustainability standards, including Energy STAR certifications and sustainable forestry practices
- Promote regenerative agriculture practices
Another key impact target for Costco is to engage suppliers in creating more responsible, sustainable, and ethical supply chains. In 2022, they surveyed their top 500 US suppliers to find improvement areas and are engaging in the following efforts:
- Support suppliers to advance in their sustainability journey by measuring, disclosing, and target-setting for Scope 1, 2, and 3 emissions
- Engage suppliers to purchase more clean energy and set purchasing goals
- Develop supplier scorecards and item scorecards
- Encourage suppliers to reduce packaging impacts and improve circularity
In their Vendor Code of Conduct, Costco states that:
“In manufacturing and processing operations, adverse impacts upon the community, environment and natural resources shall be minimized while safeguarding the health and safety of the public. . . . Recycling is strongly encouraged.”
Recently, Costco has begun encouraging suppliers to participate in THESIS, an assessment system developed by The Sustainability Consortium. This program helps suppliers and retailers to:
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Assess current strengths and weaknesses in supply chains
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Identify areas for improvement
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Create benchmarks and measure progress
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Align with trusted certifications, standards, and tools
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Capture and use global sustainability data
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Implement data-backed decision-making
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Improve overall supply chain and company sustainability
Costco also works to use more responsible materials and reduce reliance on resource-intensive packaging in both their owned products and supplier brands. For more information about their packaging initiatives, continue to the next section.
Packaging Requirements for Costco Suppliers
Costco has published Six Rights of Packaging Sustainability. The company applies these guidelines to its owned and partner brands. Following these guidelines can help your brand land a deal with Costco and stand out to eco-conscious Costco customers.
Costco's Six Rights of Packaging Sustainability
The Right Reduction
Reduce the amount of packaging needed overall without compromising product integrity, and reduce plastic used in packaging where possible through measures such as:
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Right-sizing packaging to products
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Removing unnecessary packaging elements
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Streamlining packaging design
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Replacing less sustainable materials with preferred materials
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Downgauging to thinner materials without compromising product protection
Since Costco moves such large volumes of products, small reductions can have a big impact.
The Right Amount of Post-Consumer Recycled Content
Optimize recycled content for all packaging.
Costco encourages brands to prioritize recycled content wherever possible in all materials types, including glass, plastic, paper, and metal.
Using recycled content across all material types supports global recycling programs and creates demand for those materials.
Recycled content may also reduce energy and resource use compared to virgin materials.
The Right Fiber: Tree-Free or Certified Forest Content
Source wood, paper, and fiber-based products from responsibly managed and certified forests.
Whenever feasible, use recycled content and/or alternative fibers. Costco accepts three forest management certifications:
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Forest Stewardship Council® (FSC®)
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Sustainable Forestry Initiative (SFI)
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Programme for the Endorsement of Forest Certification (PEFC)
Of these three, their preferred certification is FSC®.
The Right Recyclable Packaging
Use widely recyclable packaging to promote greater packaging circularity, where materials are used more than once.
To be considered widely recyclable, materials must be readily recyclable by at least 50% of the population.
Costco uses organizations that provide guidelines for recyclability and labeling to ensure products meet established standards, including How2Recycle®, the Sustainable Packaging Coalition, and The Recycling Partnership.
The Right Certified Compostable Packaging
Use compostable packaging when easily recycled options aren’t available.
Costco is transitioning to compostable food service packaging in phases in their food courts. They also encourage compostable packaging in products where appropriate.
Note: We urge all brands to evaluate compostable options carefully before implementing this type of packaging. Compostable plastics are often no better than conventional plastics and can contaminate existing compost streams.
The Right Labeling
Make it easy for members to know how to recycle, compost, or dispose of packaging properly.
Costco has been expanding How2Recycle® labeling in their owned products and encourages suppliers to implement clear and accurate labeling on all packaging.
When appropriate or legally mandated, communicate the recycled content used in packaging materials.
To continuously improve how Costco and its supplier brands manufacture and dispose of packaging, the company works with various industry partners in the countries where they operate.
One goal of these partnerships is to understand local needs and infrastructure. Some of their recent efforts in these partnerships include expanding How2Recycle® labeling in their US and Canadian Kirkland Signature lines and improving clear end-of-life labeling in Mexico Costco stores.
Labeling plan for Costco Mexico. Source: Costco
In addition to working to comply with Costco’s sustainable packaging guidelines, we encourage brands to consider:
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Maximizing recycled content across all materials, especially post-consumer content
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Choosing responsibly sourced and/or certified Virgin inputs when required
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Designing for ready recyclability, including curbside and thin film packaging
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Avoiding “compostable” plastic packaging that is rarely environmentally preferable
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Evaluating opportunities for reusable packaging thoughtfully
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Reducing waste through swaps like zero waste label release liners
- Piloting innovative materials like Black Algae Ink or Seaweed Film Windows
Frequently Asked Questions About Costco
What are Costco’s sustainable packaging requirements?
Rather than implementing stringent or specific requirements, Costco has six principles they use to guide more sustainable packaging decisions:
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The Right Reduction
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The Right Amount of Post-Consumer Recycled Content
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The Right Fiber: Tree-Free or Certified Forest Content
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The Right Recyclable Packaging
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The Right Certified Compostable Packaging
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The Right Labeling
Costco uses these guidelines in their Kirkland Signature Brand and encourages suppliers to implement them in their packaging wherever possible.
Has Costco banned any packaging materials?
Costco’s Restricted Substance List includes materials like PFAS, formaldehyde, and heavy metals. They use a Smart Screening Program to test incoming products and update their chemical lists regularly. However, unlike some other retailers, they have no current bans on specific packaging materials such as Styrofoam, PVC, etc.
Does Costco require any third-party certifications?
In most cases, Costco does not require certifications to sell in their warehouses. However, they do name several certifications that they look for in suppliers, including:
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How2Recycle® Labeling to help customers dispose of packaging responsibly
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FSC, SFI, or PEFC certifications for paper products, with a preference for FSC
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Bee Better Certification for pollinator and biodiversity conservation
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BLUESIGN® or OEKO-TEX® certification for safer textiles
One required certification is for products containing down and feather products. Costco accepts certifications from International Down and Feather Lab (IDFL), Downpass, or Responsible Down Standard (RDS).
What are Costco’s bulk packaging requirements?
Because of its unique selling model, Costco’s packaging standards differ from those of other retailers like Amazon or Walmart. Some of these requirements include:
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Display-ready packaging: Packaging must be ready to go on shelves without additional preparation by Costco employees.
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ISTA testing: Packaging must pass ISTA pre-shipment tests.
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Pallet size: Costco currently requires pallets to measure 48 x 40 inches.
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Optimized for Costco shelves: Some products, such as eye cream or beauty products, must include a larger over-package to fit on Costco shelves and reduce costs.
As part of the buyer approval process, Costco assesses new retailer packaging before products can be sold in-store.
How can I start selling through Costco?
Costco requires prospective vendors to submit inquiries with different contacts for food and non-food items. They have US offices in multiple locations and international offices in Canada, Mexico, Korea, China, Taiwan, Japan, Australia, France, and Spain. To get started, visit their vendor inquiry page to find the correct contact.
EcoEnclose Is Ready To Help Your Brand
Are you currently working with Costco or looking to have your brand carried in their stores?
EcoEnclose is ready to help you develop packaging solutions that fit Costco’s unique selling format, align with sustainability standards, and help you put your best foot forward.
Here are specific ways we’ve helped supplier brands for Costco:
Efficient Packaging Design
One of Costco’s goals is to reduce the overall packaging needed. EcoEnclose works with your brand and analyzes your product line to find areas where you can reduce packaging waste and choose the best size, shape, and type.
Choosing Tree-Free or Sustainable Fibers
Costco encourages the use of certified, sustainable paper and fiber products. EcoEnclose helps your brand find paper-based solutions that meet your needs while meeting Costco’s sustainability requirements.
Maximize Recycled and Recyclable Content
Recycling is a high priority for Costco. EcoEnclose helps assess your current packaging to find areas where you can maximize the amount of recycled content and design packaging for easy recycling.
Bulk Packaging Design
Costco’s warehouses often sell products in bulk or larger sizes than conventional retailers. EcoEnclose can help you ensure your packaging is well-suited to this format and appeals to Costco’s value-focused customers.
How2Recycle® Labeling
Costco encourages clear labeling to help their members understand how to dispose of packaging afterward. EcoEnclose helps brands navigate the How2Recycle® request and labeling process.
Custom Branding
Our team can help you develop or refresh your packaging branding and design to stand out to Costco customers on shelves and online.
Our unique Sustainable Packaging Framework helps streamline decision-making, and our rigorous standards for all products ensure your packaging meets and exceeds the sustainability standards set by Costco. We leverage our experience working with hundreds of brands, from the smallest startups to the most robust enterprise brands, to help you create a working packaging strategy.
To get started, request free samples, explore our extensive resource library, or get in touch for a free consultation.
About EcoEnclose
EcoEnclose is the leading sustainable packaging company that provides eco-packaging solutions to the world’s most forward-thinking brands.
We develop diverse, sustainable packaging solutions that meet our rigorous research-based standards and customers’ goals. We drive innovative packaging materials to market and consistently improve the circularity of existing solutions.