Custom Padded Mailers
100% Recycled - Case of 500

Recommended for shipping smaller fragile items such as jewelry and oils, EcoEnclose 100% Recycled Padded Mailers are an excellent cushioned mailer when added protection is needed. Check out the EcoEnclose Packaging FAQ to see if 100% Recycled Padded Mailers are the right sustainable shipping solution for your business.

Artwork Guidelines

Design custom mailers with ease. Start here with our guidelines which serve as an overview of our printing parameters.

We have a real, live human proof your artwork prior to production to ensure your vision is captured into a beautifully finished product. You will receive a digital proof within 1-2 business days of your order being placed. Once you approve your proof, your 3 week lead time will begin.

Mailer Templates

Use our downloadable template to place your artwork to your specifications. Use your artwork or your completed template as your art file when ordering.

• Padded Mailer 6x9" template
• Padded Mailer 8.5x11" template

Art File Requirements

We use flexographic printing with water-based inks. Choose from 7 ink colors, including black Algae Ink™. Our standard is 1-color, 1-sided prints. It is critical to note that colors may render differently on a digital screen and that colors in your digital proof are only used as reference.

• File Format: Vector required, AI preferred, PDF accepted
• Outline all fonts and embed all supporting files
• Minimum Font Size (Standard): 12 pt Helvetica
• Minimum Font Size (Reverse-Out): 14 pt Helvetica
• Minimum Stroke Size (Standard): 1 pt
• Minimum Stroke Size (Reverse-Out): 2 pt
• Minimum Size of Spaces to Avoid Fill-in: 1/16"
• Minimum QR Code Size: 1.25" x 1.25"
• Barcodes Must Include Bearer Bar
• No Printing on Flaps or Folds
• No QR codes because this mailer's texture has a higher chance of fill-in

We have a 25% print coverage maximum. Your design may not cover more than 25% of the art boundary box on the template - no flood coating, heavy ink coverage, or full bleeds.

We have a 1/4" vertical and horizontal movement tolerance. You may see up to 1/4" of movement in your print.

We require vector format so we can scale designs without losing detail. Raster images are pixelated and these pixels can be visible in the final print.

Barcodes must meet our art requirements and have a bearer bar. Black is highly recommended for scannability and light colors are not permitted.